Behind the Scenes at the Olympic Farriery Forge

Behind the Scenes at the Olympic Farriery Forge

Olympic horses' shoes come in a variety of styles: flat shoes, tapered shoes, heart-bar shoes, shoes with studs for grip, and more.

Photo: Arnd Bronkhorst/FEI

The most recognizable brand of shoes at the Olympics are not on the track and field athletes in Rio 2016. They’re the shoes on the only four-legged athletes at the Games: the horses!

Whether it’s heels up in Europe to keep the good luck in, or heels down in Asia to stop the bad luck dropping in, the horseshoe is a universal sign of good luck. And the hardest working shoe fitters in Rio are the team of British and Brazilian farriers working around the clock to keep the well-heeled equine athletes well-shod at the Olympic Equestrian Center in Deodoro.

Just like their human counterparts, the equine athletes have the choice of hand-made shoes and off-the-shelf versions, but the Olympic horses here in Rio have bespoke shoes to help them perform at the very highest level.

These are shoes with a variety of styles: flat shoes, tapered shoes, heart-bar shoes, and shoes with studs for grip. And some even come with gel pads for cushioned comfort.

There’s no tying laces for these athletes. Their shoes, which are made of either iron or aluminum, are nailed on.

To achieve the ultimate equine fit, the shoe is heated until it’s red-hot before being forged on an anvil to the correct shape. When the temperature of the shoe has dropped, it’s pressed onto the foot and, once the fit is optimal, the shoe is quenched in a bucket of water to cool it down. Then it’s nailed onto the hoof, the equivalent of a human’s toenail.

Farrier Jim Blurton finishes a shoe in the Rio 2016 Olympics forge.

Photo: Arnd Bronkhorst/FEI

There’s also a glue-on aluminum option, using a special glue that sets in two minutes. This requires fast, accurate work. One of the horses that was re-shod by the Olympic farriery team using this method went on to win gold.

Then, there are apparently decorative effects that actually play an important role, like copper-coated antimicrobial nails which tackle the equine equivalent of athlete’s foot.

Just like for track and field athletes or soccer players, when grip is crucial, studded shoes are the only answer. And for horses, there’s a huge variety of different lengths and shapes of studs for different ground conditions. Rio 2016 lead farrier Jim Blurton says “stud selection is nearly as important as tire selection for Formula 1 (car racing).”

Former world champion Blurton (57), a third-generation farrier from Wales, Great Britain, heads up a five-man British team that also includes his right-hand man Ben Benson (36), himself a second-generation farrier, who will take over as lead farrier for next month’s Paralympics. Both of them worked at the London 2012 Games, along with forge general manager Emma Cornish (41). The British side of the team is completed by Ed Dailly (26), Craig D’Arcy (48), and Dean Bland (45).

And overseeing them all is Luiz Tenorio (44), the man in charge of Farrier Services Coordination for both the Olympic and Paralympic Games. Tenorio, who designed and equipped the Rio 2016 forge, is a first-generation farrier born and bred in Rio de Janeiro. He’s responsible for making sure that wherever there’s a horse there’s a farrier ready to step in if a shoe needs to be replaced, even moments before they’re due onto the field of play.

Luiz Tenorio is the man in charge of Farrier Services Coordination for both the Olympic and Paralympic Games.

Photo: Arnd Bronkhorst/FEI

“The major players come with their own farriers,” Blurton says. “All the Olympic horses come with a spare set of pre-fitted shoes so that if they lose one the team can produce a shoe that already fits. In London 2012 we had a horse that lost a shoe in the warm-up 10 minutes before it was due to jump. We had the shoe back on in seven minutes—that’s the equivalent of a 3.5 second pitstop!”

Tenorio has also hand-selected the Brazilian team that includes 13 volunteer farriers. As part of the Games’ legacy program, each day’s schedule includes lectures and one-on-one training sessions, allowing the less-experienced Brazilian farriers to add to their knowledge bank, particularly about remedial shoeing.

This is a major legacy for Brazil, but there’s also a global legacy, as the national team farriers and the Rio 2016 team meet up in the forge on an almost daily basis to discuss changes within the industry. As the sport evolves, horse breeding is also evolving to produce more athletic horses, which in turn puts more demands on their shoes and on the farriers. This meeting of minds involves knowledge-exchange at the highest level.

Farriery is an incredibly physical job dealing with an animal weighing between 500 and 600 kilograms and with a mind of its own. So what about gender equality in an industry servicing a sport which, uniquely in the Olympic movement, sees male and female athletes competing for the same medals? There are females working as farriers, although not as many as their male counterparts, and what they might lack in physical strength, some make up for in agility and ability to get along with temperamental horses.

And what about injuries? “I’ve had three broken legs and I’ve broken my back, but none of those were from shoeing horses,” Blurton says. “Broken toes are part of the job, and you get backache from the very first day you start shoeing horses. You’re constantly bent over, but you adapt and you get extremely strong back and arm muscles! But there’s incredible job satisfaction. I see farriers as legal equine performance enhancers.”

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